Customer Story: Aus Ships

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Innovation in aluminium marine vessels through a trusted supply partnership

The Challenge: Building Complex Aluminium Vessels with Confidence

Manufacturing modern aluminium vessels requires extensive marine?grade materials, precision?cut components and uncompromising quality. A single ferry hull and superstructure can include large volumes of 5083 aluminium plate and 6082 extrusions, all processed to exact specifications.

Aus Ships often works across multiple builds at once, each requiring:

– Certified marine-grade aluminium
– Tight material traceability for Lloyd’s Register
– Highly accurate, pre-cut components
– On-time, reliable deliveries
– Support for specialised extrusion procurement
– Strong communication to maintain production momentum

With multi-phase vessel builds running simultaneously, delays or inaccuracies can ripple through the entire schedule. Aus Ships needed a partner who could move at their speed – and deliver at their standards.

“Good communication and responsiveness are key… If we agree on a delivery timeline, we are confident BlueScope Distribution will deliver as promised.”
— Rob Mulrine, Project Manager, Aus Ships Group

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The Solution: BlueScope Distribution’s Integrated Aluminium Supply

For more than ten years, BlueScope Distribution has worked closely with Aus Ships to supply high-quality aluminium and value-added processing that supports their shipbuilding program.

BlueScope Distribution provides:

~ Certified marine-grade aluminium

All aluminium plate supplied is 5083 DNV certified and processed through BlueScope Distribution’s Brisbane facility.

~ Precision router processing

Material is cut to exact specifications on a high-precision router, ensuring components arrive ready for fabrication.

“Our programming team assists Aus Ships with design and nesting to minimise waste, and our router cuts each part with high precision.”
— Sam Paviour, Account Manager, BlueScope Distribution

~ Tailored sourcing of extrusion profiles

BlueScope Distribution procures project-specific extrusions – angles, channels, tubes and more – consolidating a complex supply chain into a single streamlined source.

~ Full traceability documentation

All materials are supplied with complete certification and traceability to meet rigid Lloyd’s Register requirements.

~ Reliable, consistent delivery

With local capability in Brisbane, BlueScope Distribution supports just-in-time manufacturing and fast project turnaround.

The Outcome: Confidence to Innovate and Deliver World?Class Vessels

With an integrated aluminium supply solution in place, Aus Ships can focus on what they do best – designing and constructing advanced vessels for Australia and the world.

This partnership has supported Aus Ships through complex builds and will play a key role in future projects, including:
– The UK’s first 100% electric ferry
– Australia’s first all-electric ferry, soon to be under construction

By ensuring high?quality material supply, value-added processing and reliable delivery, BlueScope Distribution continues to empower Aus Ships’ innovation.